Automation
Automation
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The dictionary defines automation as “the technique of making an apparatus, a process, or a system operate automatically.” We define automation as “the creation and application of technology to monitor and control the production and delivery of products and services.”
Automation, the application of machines to tasks once performed by human beings or, increasingly, to tasks that would otherwise be impossible. Although the term mechanization is often used to refer to the simple replacement of human labor by machines, automation generally implies the integration of machines into a self-governing system. Automation has revolutionized those areas in which it has been introduced, and there is scarcely an aspect of modern life that has been unaffected by it.
AUTOMATION TESTING :
Automated testing tools are capable of executing tests, reporting outcomes, and comparing results with earlier test runs. Tests carried out with these tools can be run repeatedly, at any time of day. The method or process being used to implement automation is called a test automation framework.
BENEFITS OF AUTOMATION :
BENEFITS OF AUTOMATION :
- Increased throughput or productivity Improved quality or increased predictability of quality
- Improved robustness (consistency), or processes or product
- Increased consistency of output
- Reduced direct human labor costs and expenses
Tharmact Product dosing assembly
As per given requirement we proposed solution as weight belt feeder.
Weigh Belt Feeder :
It can be any number of material control devices that use a relatively short conveyor belt over which material passes and is at some point weighed through the belt. The weight belt feeder uses a load cell that measures the weight of a fixed-length section of the belt, yielding a figure of material weight per linear distance (mm) on the belt. A speed sensor (encoder) measures the speed of the belt. The product of these two variables is the mass flow rate of solid material “through” the weigh feeder:
W = Fv/d
W = Mass flow rate (Grams per minute)
F = Force of gravity acting on the weighed belt section (Grams)
v = Belt speed (mm per minute)
d = Length of weighed belt section (mm)
The continuous weigh belt controller, a closed-loop device, senses both weight and belt speed when calculating the actual feed rate. The controller compares the actual rate to the operator’s set rate and automatically adjusts belt speed as required. As per our calculation and design Feed rate of our equipment: 1gram/min to 500 gram/min and 500gram/min to 5000gram/min.
Accuracy :
The industry standard for weight feeders accuracy has been, Provides an accuracy of ±0.25 to ±1% of the set rate at ±2 sigma based on a minimum of 30 consecutive samples of one minute, 30 revolutions of the screw, or 1% of scale capacity, whichever is greater. Accuracy may vary depending on material flow characteristics. FEEDER CONTROL UNIT (Individual Feeder) Individual Feeder controller. 1. SIZE: 96x96x75 (External control box size not mentioned) 2. HMI: 2 x rows of 5 x digits, 6 x keys. 3. INPUTS: 1x load cell input (4 wires + shield), 1x encoder/proxi input for speed measurement. 4. OUTPUTS: 1x 0-10V output for speed control. 5. COMMUNICATION: 1 x RS485 port for communication over MODBUS with Master (2 wire/9600 bps). 6. SUPPLY: 24VDC, 1A MASTER UNIT: HMI Display, communication with MODBUS for Read, Wright and ongoing process display with max support of 6 individual feeder controllers.
Weigh Belt Feeder :
It can be any number of material control devices that use a relatively short conveyor belt over which material passes and is at some point weighed through the belt. The weight belt feeder uses a load cell that measures the weight of a fixed-length section of the belt, yielding a figure of material weight per linear distance (mm) on the belt. A speed sensor (encoder) measures the speed of the belt. The product of these two variables is the mass flow rate of solid material “through” the weigh feeder:
W = Fv/d
W = Mass flow rate (Grams per minute)
F = Force of gravity acting on the weighed belt section (Grams)
v = Belt speed (mm per minute)
d = Length of weighed belt section (mm)
The continuous weigh belt controller, a closed-loop device, senses both weight and belt speed when calculating the actual feed rate. The controller compares the actual rate to the operator’s set rate and automatically adjusts belt speed as required. As per our calculation and design Feed rate of our equipment: 1gram/min to 500 gram/min and 500gram/min to 5000gram/min.
Accuracy :
The industry standard for weight feeders accuracy has been, Provides an accuracy of ±0.25 to ±1% of the set rate at ±2 sigma based on a minimum of 30 consecutive samples of one minute, 30 revolutions of the screw, or 1% of scale capacity, whichever is greater. Accuracy may vary depending on material flow characteristics. FEEDER CONTROL UNIT (Individual Feeder) Individual Feeder controller. 1. SIZE: 96x96x75 (External control box size not mentioned) 2. HMI: 2 x rows of 5 x digits, 6 x keys. 3. INPUTS: 1x load cell input (4 wires + shield), 1x encoder/proxi input for speed measurement. 4. OUTPUTS: 1x 0-10V output for speed control. 5. COMMUNICATION: 1 x RS485 port for communication over MODBUS with Master (2 wire/9600 bps). 6. SUPPLY: 24VDC, 1A MASTER UNIT: HMI Display, communication with MODBUS for Read, Wright and ongoing process display with max support of 6 individual feeder controllers.
Weigh belt feeders can be installed outdoors without being affected by the weather as long as they are the enclosed type and preferably with an enclosed bottom using a drag or screw cleanout. the change in air temperature does not generally affect the feeder performance as long as it does not exceed the load cell and speed encoder temperature specification for performance. Weigh belts can be rigidly connected to upstream and downstream equipment without the need for flexible connections.
If properly applied feeder styles will provide high accuracy and dependability. The key is to pay attention to the details of the application and make sure that the chosen system best meets the needs. Neither system is better than the other. It comes down to which system best meets all the application parameters, be it, feed rate, material characteristics, space requirement, compatibility with the existing process, instrumentation communication, etc.
Paper plate making machine
Our state-of-the-art infrastructural facility laced with all the necessary machinery and equipment, help us in the attainment of a number of the firm’s predefined goals and objectives. The facility regularly upgraded, help us in maintaining our position in the market. To ensure smoother and effective management of the firm’s operations, the facility has been parted into several highly operational units. These units, in the most united and dedicated manner, help us maximize productivity. Further, our abidance of industry norms and guidelines help us generate a huge
Within the short time period, we are engaged in presenting an excellent grade of Paper Plate Making Machine. The user-friendly control panel makes it a perfect Paper Plate making machines in the industry.
- Paper Plate Size: 4″ To 18″.
- Paper Material: 80 gsm To 500 Gs
- Paper Plate: 4000 To 6000 Pcs. /HR.
- Thali: 1200 To 1800 Pcs/Hr.
- Bowl: 800 To 1000 Pcs/Hr.
- Power Source: 220 v-50 hz.-SINGLE Phase
- Electric Motor: 2 Hp – 1440 Rpm-
Single Phases – 230 v. - Weight Of Machine: 250 Kg. Approx.
- Fitted With Manual Operated Gear
- Oil Tank Capacity: 50 Ltr.
- 1 Hour Power Consumption With 2 Die Heater (1.5 To 2 Unit /HOUR) (1.5 To 2 Unit/Hour)
- Delivery Within 30 Days.
Tharmact Product dosing assembly
- Bottle Filling Machines
- Hydraulic Universal Testing Machines
- Semi – Automatic Compression Testing Machine
Our customers can avail Bottle Filling Machines from us. The offered range of bottle filling machines is available in several customized specifications by the diverse requirements of esteemed clients. This range includes Drinking Water Bottling Machines, Semi-Auto Liquid Filling Machines, and many more. Moreover, the offered range of bottle filling machines is applicable in various sectors such as the pharmaceutical, chemical, cosmetic, food, and beverage industries.Machines employed for filling liquids or powders into bottles are called bottle filling machines. The bottle filling machines are the important machine tools for the packaging process in various industries like pharmaceutical, chemical, agriculture, food, etc. The manual methods of bottle filling cannot be applied in modern industries with bulk filling requirements as the process can consume considerable time and may cause spilling or wastage of the products. Consistency in the filling of the bottles can also be yet another issue arising out of the manual bottle filling processes. Therefore, special devices called bottle filling machines are employed in industrial packaging processes.
Universal Hydraulic Tensile Test Machine is designed to test the ferrous materials for structural values such as yield strength and tensile strength. Apart from tensile tests, Universal Test Machines can also be used for compression tests up to the capacity of the machine.
Maximum security is maintained on 600kN capacity Universal Test Machine by limit switch on the lower grip and piston as well as the safety check valves on the hydraulic system. Hydraulic power unit works silently.
Loading Unit:
Welded load frame fabricated from Mild Steel Plates. Duly Hard – Chromed Cylinder – Piston are fitted at the bottom of the frame with dust cover. Upper platen with lubricated ball – socket arrangement for smooth self – alignment with specimen and lower platen with engraved markings for centering the specimen, are provided with required hardness and flatness. Supplied complete with required spacers to accommodate deferent sizes of specimen.
Pumping Unit: Dual Stage Hydraulic Pump submerged in oil and are housed manual pace rate controlling assembly & low-pressure pump for faster reduction of vertical daylight to apply the load quickly and also with low delivery & high-pressure pump for testing the specimen. Safety Feature: Provided with full view through Plexiglas, front safety door and rear is also covered with transparent material use to save user during incorporated with emergency switch to stop the machine
Pumping Unit: Dual Stage Hydraulic Pump submerged in oil and are housed manual pace rate controlling assembly & low-pressure pump for faster reduction of vertical daylight to apply the load quickly and also with low delivery & high-pressure pump for testing the specimen. Safety Feature: Provided with full view through Plexiglas, front safety door and rear is also covered with transparent material use to save user during incorporated with emergency switch to stop the machine
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Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.
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Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.
Accordion Style 4
Accordion Title 1
Some title here
Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.
Accordion Title 2
Some title here
Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.
Accordion Title 3
Some title here
Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry's standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book.